Energy Beam Welding
Electron beam welding is a terminology that sounds strange for most individuals who aren’t involved highly in manufacturing. However, this technique was developed way back on 1958 which is close to six decades ago. In most cases, when you thick of the process that affixes together two pieces of metal, you will think of a man who is in a hooded mask with a hot flame. However, this is never the case when you are using a technologically advanced technique like energy beam welding. The welding technique is widely used on several industries like the energy industry, aircraft engine manufacturing, and automotive part production among others.
The negatively charged ions that are used in this technique have a big volume of kinetic energy and this is the energy that is generated because of the movement. Going back to your science at high school, you will discover that these particles are always in motion and they rotate around the atom nucleus. When you place the ions in a vacuum and force them into a collision with atoms that are in a solid state, it transforms the kinetic energy into heat. This heat is what enables the desired connection and melting to take place.
Benefits of Energy Beam Welding
There are so many benefits of electron beam welding. When you use this welding procedure, the energy is concentrated so that it will only melt a small area. It allows welders to join together smaller parts using a fully automated process that would have otherwise been so costly to manufacture. That is why it is mostly used within the industry. With such a high level of precision, it reduces or even eliminates scrap that is often produced in binding. Apart from reducing and eliminating scrap, the technique eliminates the need of further processing or finishing the joined product.
Energy beam welding also allows also allows welders to control the amount of heat that is generated precisely during the operation. This feature comes with so many benefits to the customer. The ability of controlling the amount of heat makes it easy to bind materials that are not similar because their melting points vary. You can target those metals that have low melting points precisely and you can limit the output of energy to the exact amount that you need. This, in turn, reduces the possibility of losing your metal material. Besides, because the heat controls are so precise and focused, the technique tends to have a higher welding penetration than the other methods with minimal joint distortion.
The technique happens on a vacuum and this is the area where you have to suck out all the air. This environment, in the process, blocks the ions from dissipating hence making them to be focused better. These are great conditions for the elimination of contaminants that are always present in the air and could possibly make the joint weaker.
Energy beam welding is a perfect example of practical science. Since its inception, the technique has evolved and matured in a big way. Currently, high speed machines and small chambered vacuums allow you to take maximum advantage of the preciseness of this manufacturing method.
Metalworks is an old technique and it has served the human race for several years. The earliest metal welds were in the form of Iron Ages and Bronze in the Middle East and Europe. Besides, several welding techniques were used in building exemplary structures in the Ancient Greece.
The human race has come a very long way from those ancient days. Currently, we have so many soldering techniques that allows us to work on metals in various structures and shapes. Energy bean welding is among the most-impressive modern age welding processes. It is good to learn some basics about this stellar technique. It could be what you need in your next home improvement or industrial project.
Precision and High-Tech
The beauty about electron beam welding is the fact that it is a high-tech and precise procedure. It utilizes beams that have high velocity electrons when they are shot at two different metal pieces hence joining them together tightly. The intense heat amount that is generates by the movement of the tiny electrons makes the two pieces to melt together. It is an operation that normally takes place in a vacuum or an airless space to help welders contain the heat wit no dissipating. It also reduces the amount of heat in the workplace. This is basic physics that is highly practical. Important life practices are utilized to create a new product which is quite amazing.
The advantage of energy bean welding rests in the level of control that you have over the welding process. It allows you to have a localized joining of various parts that the more traditional metalworking technologies will not help you to achieve. It is harder to use traditional means to join together two metal pieces that have varying melting points. However, the energy beam process allows you to focus the heat on very precise points of every metal and melts each of them as required until they get connected. In fact, it is the only welding technique that allows experts to join any two metals that are dissimilar.
A Few Basic Components
One thing that will really make you to like this technique is the fact that it only involves a few basic components. You need a vacuum chamber, electron-firing gun, workpiece manipulator (is a mechanism for positioning that allows welders to move the pieces that they are joining), and a source of power which monitors the energy levels that are being thrown at the workpieces.
Electron beam welding does streamline all types of metal working requirements from the creation of saw blades to the perfection of aerospace components, nuclear technologies, and medical devices. Whether you are a professional in the industry or home-based tinkerer, it gives you an effective and efficient way of making any piece that you desire. It is a fully automated process with an approximate efficiency of 95%. It means that it utilizes very little energy to achieve a lot. Given that it is an innovative process that happens in a vacuum, it is also less messy than what you see in traditional welding techniques. The workplace remains contaminant-free and clean all the time.
With energy beam welding, the metal fabrication industry has reached very heights in the 21st century. The mastery and knowledge of practical physics is what has helped us to achieve all this by allowing welders to work on these beautiful pieces effectively. Energy beam welding is a cutting-edge technology that will help you shape and build metal materials.
From our offices in California, Aluminum Welding serves households and businesses in Ventura, Riverside, San Bernardino, Los Angeles and Orange County. We offer a broad range of metal fabrication services to our esteemed customers. Contact us today to learn the kind of services that you can get from us.