Metal bending is something that is very popular in our contemporary society. However, we have so many people in the United States who either intentionally or unintentionally fail to acknowledge this process. Do you know there are so many items even in your own home that are a result of metal bending? The truth of the matter is that even kids know about metal bending. CNC bending is just one of the applications of the metal bending process. It all depends with the technology that you are using to bend the metal.
As a kid, you could have done this all way from paper clips to bending cutlery. However, the metals you were bending then were possibly steel the tubes or beams. Obviously, these products weren’t as strong as those from industrial metal bending.
Currently, we understand that bending metal is more than the bending of paper clips. The procedure is perhaps a necessity for the construction of strong structures like the roller coaster ride or a stadium. The application of metal bending in the modern world is virtually endless. You can basically use it in all the walks of life that involve metal fabrication works.
Indeed, metal welding is around us and assumes the form of angles, pipes, beams, and so on. Currently, the mightiest of skyscrapers and the simplest of parks form the basis of the construction industry. You could have never thought about this but metal bending involves so much. Some of the perfect examples include;
Rolling to Bend Metal
Rolling is perhaps the best-known technique of bending metals. In turn, this is a pretty in-expensive process in comparison to the procedures. The phenomenon entails using the right die sizes that adjust to the steel tube, angel, pipe, channel, and steel beam easily. As the metal passes via the roll, the machine will use the justified force to bend the required material.
We have so many metal benders who also love this process. It entails the use of a metal shaft that is also referred to as a mandrel that is inserted in the tubing. The mandrel is bent or moved to give your tubing the correct shop. The process works perfectly with a thick-walled tubing with a temperature of close to 180 degrees.
Press Metal Bending
In this bending technique, the experts use pressure to bend the metal to the right size. The press applies force after 6 or 7 inches for it to work according to your needs. The process is commonly applied on heavier and bigger tubes, bars, beams, and pipes. It is one of the processes that we undertake on a daily basis at Aluminum Welding.
This forming process needs the beam, pipe, or tube to be laid straight. It is thereafter pulled along the applicable die so as to form a bend of the radius that you need. The process is specifically utilized in creating small bends in the heavy materials.
By now, you have a clear understanding of the various bending techniques in the market. We use these techniques in our company on a daily basis. Let us now take a close look at CNC pipe bending. It is one of the critical bending services that we offer as a brand.
CNC Pipe Bending
The other name for CNC pipe bending machines is tube bending machines. They can help in taking out the pipe bending process and cut down the production time tremendously for such work. It is well worth to invest on CNC pipe bending machines and can generate extra revenue to your business.
However, do you have the right professionals to operate these machines? It tells you why you need to leave this work in the right professional hands. The beauty about CNC pipe bending machines is that they offer professional and high-quality products that can withstand anything.
Several features define the CNC pipe welding process. These include straight coil of bar, variable radii, fixed radii, and one to two pipe bending heads. It comes with left and/or right handling and up to eight tooling sets at a time that enable a lesser set up time.
It is now easier to load and unload these machines than ever. The design of the modern machines is such that they cut down on the setup time to the minimum. These machines also have a computer software that help in reducing the manual setup of the machines.
The CNC pipe bender equipment is controlled by the computer like any other CNC machine. Operators download and install the computer software that runs these machines in the equipment. The implication of this is that you will be getting minimal human intervention in your work. It is better to go for CNC machines that can operate fully on their own. Once the software programmer writes a program for these machines, you can be sure that the machine will take care of the other things on its own.
The only work that the operator does is loading and unloading the CNC machines. You also need to setup the correct tools for the machine, downloading the software program to the machine, and then hit the start button. Indeed, pipe bending has never been such easy. With the right setup, you can be sure of getting high-precision metal products. That is why you need to come to a brand like Aluminum Welding that has the best expertise and tools for CNC bending.
CNC Bending is Now Easy
If you wish to gain more insights on CNC pipe machines, there are so many videos online that will show you the capabilities of these machines. You will also get step-by-step instructions on the operation of these machines. No matter the type of product that you wish to manufacture, the CNC bending machines are capable of doing so with a high level of precision. The most important thing is to provide the right instructions for the specification of the product. It is only possible to do so if you are using the right professionals for the work.
As long as the experts write the program correctly, it is easy to perform repetitive bends with even the large projects with a lot of ease. Just watch some of the available videos online and you will learn so much about the capabilities of CNC bending.
The modern market has a broad range of CNC machines that are under use. These include the taper forming machines, tube coiling machines, auto pipe banding and so on. The machines can bend different sizes of metal and they work on a broad range of materials.
To learn more about bending machines and the technology that they use, it is good to contact a reputable dealer like the Aluminum Welding company. You will be able to know how these machines work with respect to computer software programs. The machines incorporate computer numeric technology and the robotic technology that make the work much more easier hence increasing your production.
If you believe that your project calls for the use of CNC bending, all you need to do is to come to Aluminum Welding. We serve various regions in California including San Bernardino, Ventura, Riverside, Los Angeles, and Orange county. Our company offers the highest level of precision when it comes to CNC bending.
From our offices in California, Aluminum Welding serves households and businesses in Ventura, Riverside, San Bernardino, Los Angeles and Orange County. We offer a broad range of metal fabrication services to our esteemed customers. Contact us today to learn the kind of services that you can get from us.